Industries
VAHLE Crane Technology
Individual solutions for heavy loads

Cranes are used in many industries. Steel producers, recycling yards and companies from the construction industry VAHLE offers reliable systems for energy and data transmission.

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VAHLE Intralogistics automated small parts warehouse
Automated conveyor technology in the internal flow of goods

Increasing production rates, high throughput volumes and short delivery times require partially or fully automated intralogistics.

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VAHLE Automotive Electric Monorail System (EMS)
Innovative solutions for flexible production processes

Adaptable manufacturing processes are the key to the greatest possible efficiency in vehicle production. VAHLE solutions for energy and data transmission make a significant contribution to this.

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VAHLE Port Technology
Innovative solutions for the ports of tomorrow

Zero emission is the requirement for the port of the future. With the solutions for energy and data transmission from VAHLE, port operators are getting closer to this goal.

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VAHLE Amusement Rides Ferris Wheel
Intelligent solutions for the rides of the future

The amusement, leisure and adventure sectors are often at the cutting-edge of the industry. That's why many ride builders and manufactures rely on VAHLE to provide roller coaster and ride passengers with increasingly extraordinary experiences. 

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VAHLE People Mover streetcar
Automated transport systems for the mobility of the future

Streetcars, sky trains or rolling sidewalks are the future of resource-saving mobility. Many manufacturers rely on components from VAHLE for the design.

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VAHLE General Industry
Innovative solutions for special mobile applications

Stadium roofs, waste incineration plants, facade elevators: Mobile industrial applications are used in many areas. VAHLE offers various special solutions for reliable energy supply and data communication.

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Products
VAHLE data communication
Data communication: fast, flexible and secure

Advancing digitization requires the transmission of ever greater volumes of data. Our vCOM solutions ensure reliable data communication for the control of automated conveyor systems at all times.

Solutions for data communication
VAHLE positioning
Positioning: robust, flexible and precise

Modern manufacturing requires automated conveyor systems that can be positioned with extreme precision. The prerequisites for this are created by our robust vPOS solutions, which are available with both magnetic and optical processes.

Solutions for positioning
VAHLE control
Control: mobile, scalable and efficient

Automation is shaping modern production processes more than ever. Numerous mobile conveyor units must be reliably controlled. With our versatile vDRIVE solutions, this can be achieved flexibly and with optimized performance.

Solutions for control systems
VAHLE system solution
System solutions: Everything from a single source

With our holistic system solutions, we offer a perfectly coordinated product combination of power transmission, data communication, positioning and control for a wide range of applications.

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Services
VAHLE Services
VAHLE offers a wide range of services and support, including installation and commissioning, maintenance and repair, spare parts management and training. We are also available to serve as a general contractor for your project, if required.
Company
VAHLE Unternehmen
Who are we? Where do we come from? And where is the journey going? On our company pages you can find out everything about the VAHLE Group and its history, current events and successful customer stories. And of course there is also information here about where to find us and how to reach us.
Career
VAHLE Karriere
Take a look behind the scenes of a family-owned company. In our career section, you can find out everything about everyday working life and job profiles at the VAHLE Group, our training and further education opportunities, and current vacancies. And don't be shy: We are always looking for new, motivated colleagues!
Flexible

Insulated conductor systems U10 | FABA100

A true classic from VAHLE: Already in the mid-1980s, the U10 was developed in the course of the advance of the electric monorail system.

Since then, we have continuously improved the insulated conductor rail and expanded it into an intelligent overall system by combining it with our systems for data transmission, positioning and control. The durable and low-maintenance U10 is mainly used in the manufacturing and production lines of the automotive industry, but is also a popular and proven means of power and data transmission in the field of intralogistics.

Thanks to the small installation space and individually manufactured injection-molded parts to accommodate the individual rail elements, the U10 can be flexibly adapted to almost any track layout.

The U10 is touch-protected for safe use. Its individual insulation allows any number of poles, while the specially shaped protective conductor prevents unintentional polarity reversal and unintended electrification of the vehicle.

Thanks to its high compatibility with other VAHLE products, the U10 conductor system can be integrated into your plant as a vSystem system solution. vSystem then offers a complete system with the U10 for power transmission, APOS Optic for positioning, SMGM for data transmission, VCS for control and the VAHLE Smart Collector System for diagnostics.

Our portfolio in the area of 100 amp conductor rails is supplemented by the FABA100 rail system. The FABA100 system offers an equally wide range of applications, analogous to the U10 busbar. Due to its simple connector technology, the FABA100 is very easy to install, especially when it comes to system extensions and conversions. No special tools are required. The FABA100 is used wherever polarity reversal protection for the protective conductor is not required.

Your Vision. Our Solution.


Insulated conductor systems U10 | FABA100

VMT - Optimized support structure for the U10

The VAHLE Multi Carrier (VMT) is the optimum support structure when it comes to the fast and cost-effective assembly and modification of our conductor systems. In addition to accommodating the various conductor systems, positioning systems can also be integrated.

  • Suspension distance up to 3.5 m possible
  • Quick and easy assembly due to plug-in and clamping technology
  • Universal suspension for all common upright profiles
  • Mechanical protection of the conductor system
  • Integration of optical positioning systems
VAHLE U10 in VMT

  • Durable and low maintenance
  • Especially suitable for EMS systems
  • Easy adjustment during installation
  • Suitable for lateral and suspended arrangement
  • Conductor system with any number of poles
  • Copper or stainless steel conductors
  • Complete mounting set in accessories
  • Easy to clean
 

U10

FABA100

Technical data - Electrical
Rated current 100 A 100 A
Conductor cross-section 25 mm2 25 mm2
Rated voltage AC 690 V 1000 V
Number of poles any any
Conductor material copper and stainless steel copper
Protection class IP21 IP21
Technical data - Mechanical
Max. travel speed 400 m/min 400 m/min
Phase distance 14 mm 15 mm
Max. suspension distance 0,6 m 0,8 m
Technical data - System
Max. system length without expansion section analogous to mechanics 30 m
Standard length of conductor rail 6 m 5 m
Operating conditions
Operating temperature -30°C to +85°C -30°C to +85°C
Flammability (insulating housing) Class V-0, self-extinguishing Class V-0, self-extinguishing
Application Indoor systems Indoor systems
  • Plant project planning and consulting
  • Installation and commissioning
  • Maintenance, repair and inspections
  • Modernization of existing plants (retrofit)
  • Multi-level training possibilities
  • Customizing of compact holders according to requirements

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